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| Processing |
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1. Paddy Selection |
7. Husking |
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2. Warehousing |
8. Paddy Seperating |
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3. Cleaning |
9. Whiteing |
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4. Boiling |
10. Polishing |
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5. Drying |
11. Grading |
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6. Destoning |
12. Colour Sorting |
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13. Packing |
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| Paddy Selection |
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After harvesting farmers bring in their produce to the rice mills for sale. VEEJAY RICE MILL has its purchase points established in the heart of major growing areas in Kerala and hence remains in easy reach of the farmers.
Before a particular lot of paddy is purchased, it is subjected to various tests. This includes inspection by a team of experienced selectors and paddy-experts, tests for moisture contents, kett-test, field admixture etc. Samples are then processed in the mini mill to determine yield, kett-test and after-cooking characteristics. A lot is purchased only when it meets the stringent quality requirements of the company. Preference is however, given to farmers who coordinate with VEEJAY RICE MILL's staff from seedling to harvesting stage Selection of paddy is a process where a rice mill needs to devote most of its energies, expertise and time. Quality of final product largely depends upon the paddy procured. Paddy is purchased at the beginning of rice season that effectively eliminates all chances of mixing of inferior varieties. This is so because paddy of different varieties of rice matures at different times and cannot be mixed with each other. On the other hand semi-processed rice available with brokers during rest of the year remains prone to mixing that is often hard to detect. |
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| Warehousing |
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One of the main peculiarities of rice is enhancement in its taste and aroma when it is seasoned for eight-to-nine months. VEEJAY RICE MILL has made it part of its policy to sale only seasoned rice for consumption by its customers.
This makes warehousing one very important step in the whole production process of the company. Stocks of brown rice are stored in well-ventilated and spacious warehouses of the company in Angamaly.
These stocks are kept in most hygienic conditions remaining under observation of VEEJAY RICE MILL's own staff.
During the period stocks remain in warehouses, these are subjected to regular inspection and fumigation from time-to-time against infestations by organisms.
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Because of the fact that VEEJAY RICE MILL purchases large quantities of paddy at the beginning of season and a long maturing period of rice, inventory carrying cost of the company is quite high. It is, however, compensated well by the real- -experience by the consumers.
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| Cleaning |
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Milling starts with the cleaning of rice. This is a multi-step process where foreign material like straws, mud balls, threads, stones, paddy and metal particles are removed from the rice.
High performance precleaners and classifiers are used to achieve great accuracy in feeding a purified rice to the later processes. This process is applicable to both the white rice and red rice.
Apart from the cleaning process itself, it is ensured that none of such impurities are added into rice during subsequent processes.
All the machines, conveyers, bins and hoppers are equipped with a generously sized aspiration system; keeping the entire building dust-free. |
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| Whitening & Polishing |
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Rice is a delicate grain; requires extra care in processing. Any rough handling during processing can cause the grains to break or develop cracks. At VEEJAY RICE MILL's plant rice is gently milled in whitening machines in several passes to ensure efficient removal of bran. Number of passes depends upon the degree of whiteness required.Furthermore, rice is allowed to pass through mist polishers which impart an extremely clean and glossy white appearance to the kernels, a distinct advantage over traditional milling methods.
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| Grading |
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VEEJAY RICE MILL performs both thickness and length grading. Through this process broken and shriveled rice is separated from head rice to a very high percentage of accuracy.
With advanced technology from Buhler in Drum Graders, Plansifters and Indented Cylinders, working at three different stages, a uniform optimum grain length is achieved. The uniform grain length renders a nice appearance to the finished product and adds to the presentation (before and after cooking).
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| Warehousing |
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One of the main peculiarities of rice is enhancement in its taste and aroma when it is seasoned for eight-to-nine months. VEEJAY RICE MILL has made it part of its policy to sale only seasoned rice for consumption by its customers.
This makes warehousing one very important step in the whole production process of the company. Stocks of brown rice are stored in well-ventilated and spacious warehouses of the company in Angamaly.
These stocks are kept in most hygienic conditions remaining under observation of VEEJAY RICE MILL's own staff.
During the period stocks remain in warehouses, these are subjected to regular inspection and fumigation from time-to-time against infestations by organisms. |
Because of the fact that VEEJAY RICE MILL purchases large quantities of paddy at the beginning of season and a long maturing period of rice, inventory carrying cost of the company is quite high. It is, however, compensated well by the real- -experience by the consumers. |
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| Color Sorting |
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The final step in rice processing is color sorting. This is aimed at to remove discolored grains from processed rice to give the final product a uniform-color look.
VEEJAY RICE MILL uses Sortex machine that is the latest version in this highly acclaimed series of color sorters.
Color sorting is an intricate computer-controlled process where CCD technology is used for performing high-resolution-optical inspection of each and every kernel. It removes the high concentration of predominantly chalky and discolored kernels to give final product a uniform appearance. Sortex90004 performs this sensitive processes with an extreme degree of accuracy. This can be judged from the fact that after this process, there can be up to only 4 discolored kernels in every 45,000 good kernels. This degree of accuracy is not matched by many processors.
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| Package |
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EEJAY RICE MILL has the most modern electronic bagging scales that ensure high degree of accuracy in weighing. It is therefore that each and every bag packed by VEEJAY RICE MILL weighs as per ordered quantity. This equipment is capable of packing in different sizes ranging from 25Kg to 75Kg. Several kinds of packing materials are used as per customer demands, such as:-
i) Cardboard/Paper-sack
ii) Polypropylene
iii) Jute
All this process is carefully executed to increase the shelf life of our products.
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